UAS OSC Volume 2

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Operator ID:

 

UAS Operating Safety Case
Volume 2 - UAS Description:

 

Document reference number:

 

Document version and date:

 


Amendment record

Amendment Number

Date

Amended by

Details of changes

 

 

 

 

CAP722A Table 6


Aircraft and systems description

UAS Model

Agras T40

UAS design & manufaturing organisations

DJI

UAS physical characteristics

Empty Mass

Total weight:
38 kg (without battery)
50 kg (with battery)

Maximum Take-Off Mass (MTOM)

Max Takeoff Weight[1]:
Max takeoff weight for spraying: 90 kg (at sea level)
Maximum takeoff weight for spreading: 101 kg (at sea level)

Dimensions for Rotorcraft / Multirotor

Length of aircraft body

Max Diagonal Wheelbase:
2184 mm

Dimensions:
2800 mm x 3150 mm x 780 mm (arms & propellers unfolded)
1590 mm x 1930 mm x 780 mm (arms unfolded, propellers folded)
1125 mm x 750 mm x 850 mm (arms folded)

Width of aircraft body

Height of aircraft body

Propeller Configuration

Propeller Dimensions

Sound power level

Any other relevant information

CAP722A Table 7

UAS performance characteristics

Maximum airspeed

Minimum airspeed to maintain safe flight

Normal/typical operating height

Maximum operating height

Maximum flight time during normal operation

Maximum flight time on an ISA day at cruising speed at normal/typical operating height.

Maximum flight range on an ISA day (normal and emergency conditions)

Glide distances

Maximum radio range of the C2 Link

CAP722A Table 8

UAS environmental limitations

Wind speed limits

Max Wind Resistance:
6 m/s

Turbulence restrictions

Precipitation limits

OAT limits

In-flight icing condition limits

Any other relevant information

CAP722A Table 9

Construction

Type of material

Material characteristics or properties

Any other relevant information

CAP722A Table 10

Electrical power system

Batteries:

Battery type, model and manufacturer

Model:
BAX601-30000mAh-52.22V

Capacity:
30000 mAh

Quantity

Arrangement

Generator:

Generator type, model and manufacturer

Specification

Electrical loads

Voltage:
52.22 V

Electrical load shedding functionality

Power supply redundancy

Procedures to charge and discharge batteries.

Safety provisions with regards to hazards inherent to high-voltage storage devices:

Procedures in place for safe handling by any person who may come into contact with high-voltage storage devices

Means of identifying high-voltage storage

Safety provisions for any person discovering the UA following an accident.

Procedures and safety provisions to mitigate the risk of battery thermal runaway.

Procedures for monitoring high-voltage storage devices.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 11

Propulsion system

Propulsion type

Engines:

Type, model and manufacturer

Stator Size:
100 x 33 mm

Propeller type, model and manufacturer

Diameter:
54 inch

Quantity

Rotor Quantity:
8

Arrangement

Power output

Motor KV Value:
48 RPM/V

Motor Power:
4000 W/rotor

Propeller guards

In-flight restart functionality

Performance monitoring

Health monitoring

Safety features and redundancy in the system that allow maintaining flight after a failure or degradation has occurred in the propulsion system.

Fuel-powered propulsion system – Safety features to mitigate the risk of engine loss when the following hazards occur:

Fuel starvation

Fuel contamination

Failed signal input from the control station

Engine controller failure

Indication to the remote pilot

Electric-powered propulsion system:

Power source and supply management with regards to other systems in the UA

Redundant power sources

Maximum continuous power output of the motor

Maximum peak power output of the motor

Electrical distribution architecture

Electrical load shedding functionality

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 12

Fuel system

Fuel type

Fuel Type:
Unleaded gasoline with RON ≥91 (AKI ≥87) and alcohol content less than 10%
(*Brazil: unleaded gasoline with RON ≥ 91 and alcohol content of 27%)

Safety provisions with regards to hazardous substances within the fuel system:

List of hazardous substances and their characteristics.

Procedures in place for safe handling of the UA by any person who may come into contact with the hazardous substances.

Means of identifying the hazardous substances.

Safety provisions for any person discovering the UA following an accident.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

Fuel Tank Capacity:
30 L

Reference Fuel Consumption [8]:
500 ml/kWh

CAP722A Table 13

Flight Controls system

Design and operation of flight control units, surfaces, actuators, control linkages, etc.

Flight controller:

Type, model and manufacturer

Functions

Flight modes available

Automatic functions:

Take-off and landing

Stabilisation

Autopilot

Return to home

If functions are provided by COTS equipment, provide type, model and manufacturer.

Max flight radius can be set:
2000 m

Safety features and redundancy in the system which allow maintaining flight after a failure or degradation of the flight control system, including indication to the remote pilot.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 14

Navigation

Sensors

Type, model and manufacturer

Quantity

Telemetry links

Method to determine current position.

Method to navigate to intended destination.

Automatic/automated navigation functions

Geo-awareness functions

Containment functions

Safety features and redundancy in the system which allow maintaining flight after a failure or degradation has occurred in the navigation system:

Backup means of navigation

Detection of and response to loss of primary means and secondary means of navigation.

Indication to the remote pilot

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

Hovering Accuracy Range (with strong GNSS signal):
RTK positioning enabled:
±10 cm horizontal, ±10 cm vertical
RTK positioning disabled:
±60 cm horizontal and ±30 cm vertical (radar enabled: ±10 cm)

RTK/GNSS Operating Frequency:
RTK: GPS L1/L2, GLONASS F1/F2, BeiDou B1/B2, Galileo E1/E5
GNSS: GPS L1, GLONASS F1, Galileo E1, BeiDou B1

CAP722A Table 15

Detect and Avoid (DAA) systems

DAA system functions

Model Number:
RD2484R

Terrain Follow:
Max incline: 30 Deg.

Obstacle Avoidance[5]:
Sensible distance (horizontal): 1.5-50 m
FOV: 360 Deg. horizontal, ±45 Deg. vertical
Operating conditions: Flying higher than 1.5 m over the obstacle at a speed not exceeding 7 m/s
Safe distance: 2.5 m (distance between the propeller tip and obstacle when the aircraft is hovering after braking)
Sensing direction: horizontal omnidirectional avoidance;
Sensible distance (above): 1.5-30 m
FOV: 45 Deg.
Operating conditions: Available during takeoff, landing, and ascending when an obstacle is more than 1.5 m above the aircraft
Safe distance: 2.5 m (distance between the top of the aircraft and the obstacle when the aircraft is hovering after braking)
Sensing direction: Upward

Model Number:
RD2484B

Altitude Detection[5]:
Within the altitude detection range: 1-45 m
Fixed altitude range: 1.5-30 m

Rear Obstacle Avoidance[5]:
Sensible distance (rear): 1.5-30 m
FOV: ±60 Deg. horizontal, ±25 Deg. vertical
Operating conditions: Available during takeoff, landing, and ascending when an obstacle is more than 1.5 m behind the aircraft and the flight speed does not exceed 7 m/s
Safe distance: 2.5 m (distance between the propeller tip and obstacle when the aircraft is hovering after braking)
Sensing direction: backward

Devices used

Technology used

Interface between the DAA system and the flight control computer

Limitations of the DAA system

Measurable Range:
0.4-25 m

Effective Sensing Speed:
<=7 m/s

FOV:
Horizontal: 90; Vertical: 106 Deg.

Work Environment Requirements:
Normal lighting with clearly textured surfaces

Evidence of equipment qualification and approval.

DAA event sequence:

Level of automation

Actions required by the remote pilot

Means to verify normal system operation.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 16

Other avionics systems

 

Command Unit (CU)

Power sources, supply management and redundancy.

Radio signal:

Determination of the signal strength and health value.

Threshold values which represent a critically degraded signal.

Control handover between two CUs

Safety features to mitigate the risk of inadvertent command activation:

List of critical commands

Mitigation means

Safety features to mitigate the risk of display or HMI lock-up.

Safety features to maintain flight-critical processing when multiple programs are running concurrently.

HMI:

Information indicated to the remote pilot.

Radio signal strength and/or health indication to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 17

Command an Control (C2) link

RLOS

BRLOS

Antennas:

Type, model and manufacturer

Locations on the UAS

Transceivers / Modems:

Power levels

Transmission schemes

Bluetooth Protocol:
Bluetooth 5.1

Wi-Fi Protocol:
WIFI 6

Operating frequencies

Details of frequency spectrum approvals

O3 Pro Operating Frequency[6]:
2.4000 to 2.4835 GHz
5.725 to 5.850 GHz

Wi-Fi Operating Frequency[6]:
2.4000 to 2.4835 GHz
5.150 to 5.250 GHz
5.725 to 5.850 GHz

Bluetooth Operating Frequency:
2.4000-2.4835 GHz

Maximum power output/range

Type of signal processing

Datalink margin in terms of the overall link bandwidth at the maximum anticipated distance from the CU.

Operational C2 link management:

Frequency switchovers

Contingency situations

Third party link service provider

Radio signal:

Determination of the signal strength and health value

Threshold values which represent a critically degraded signal.

Minimum and average assured data rates

Minimum and average assured latencies

Design features and procedures to maintain availability, continuity, and integrity of the datalink:

RF or other interference

Flight beyond communications range

Antenna masking

Loss of CU functionality

Loss of UA functionality

Atmospheric attenuation

Safety features to mitigate the risk of loss of C2 link:

C2 links redundancy

Automatic triggering of an emergency recovery function

Automatic return to home

Safety features to mitigate the risk of harmful interference.

HMI:

Information indicated to the remote pilot.

Radio signal strength and/or health indication to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 18

Communications

Antennas:

Type, model and manufacturer

Locations on the UAS

Communication method:

VHF

GSM network

Satellite

Safety features to mitigate the loss of communication function:

Primary communication means

Secondary / back-up communication means

HMI:

Information indicated to the remote pilot.

Radio signal strength and/or health indication to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 19

Take-off and landing mechanisms

Wheels, skids, rails, launchers, etc.

If various mechanisms can be fitted:

Primary mechanism

Secondary mechanisms

Operational conditions/requirements for each mechanism.

Any other relevant information

CAP722A Table 20

Emergency recovery and safety systems

Mode of operation

Safety features which mitigate the risk of loss of control or situational awareness.

Means to verify normal system operation.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 21

External lighting

Type, model and manufacturer

Locations on the UA

Colour

Operation

Operating modes

Purpose

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 22

Payload

Types

Operating Payload:
Full load 40 kg[1]

Sprinkler Model:
LX8060SZ

Pump Model:
Magnetic Drive Impeller Pump

Mass

Interfaces with the UA:

Mechanical interface

Electrical interface

Data interface

Release mechanism

Any other interface

Procedures to install the payload onto the UA.

Effects of the payload on the UA

Sensors

Safety features to mitigate the risk of the payload affecting the flight of the UA:

Effects on aerodynamics

Effects of electro-magnetic interference.

Effects of electrical power and / or data connection failures on the UAS.

Effects of complete detachment of the payload from the UA (either caused by a failure or through intentional lowering / dropping of the payload).

Effects of partial detachment of the payload from the UA.

Distraction of the remote pilot generated by the payload during flight.

Procedures to verify the attachment points to the UA.

Procedures to verify the UA MTOM and CG location.

Procedures to detect and mitigate any failure of the payload in flight.

Safety provisions with regards to hazards inherent to the payload

Procedures in place for safe handling of the payload.

Means of identifying hazards.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 23

Ground support equipment

UAS launch and recovery systems

Power sources

Transportation equipment

Backup or emergency equipment

Procedures to transport UA, CU, battery/fuel, and other equipment between operation sites and from the loading/off-loading area to the take-off/landing area.

Storage of ground support equipment.

Suitability of the ground support equipment and transportation method with regards to the UAS components’ fragility, sensitivity or inherent hazards.

Ground support equipment standards

Ground support equipment manufacturer's recommendations.

Any other relevant information

CAP722A Table 24

Maintenance

Maintenance manual:

Structure

Maintenance procedures:

Inspections

Overhaul

Repairs

Assurance of repair procedures

Batteries maintenance during storage periods

Origin of each procedure

Maintenance schedules

Procedures to record maintenance that has been carried out.

Storage of maintenance records

Staff qualification and levels of approval.

Procedures to use the manual by the Maintenance staff

Configuration control

Any other relevant information

CAP722A Table 25

Spare parts procurement

Sources of procurement

Process to confirm the suitability of the part.

Any other relevant information

CAP722A Table 26

Change Management and modifications to the system

Hardware, software, and firmware version control

Modification standards

Modification records storage

Safety assessment associated with the modification

Any other relevant information

CAP722A Table 27


Safety features of the UAS

Step 1 – Identify the main functions of the UAS.

 

Step 2 – Identify the sub-functions.

 

Step 3 – Consider the ways each function may fail.

 

Step 4 – Identify the failure conditions.

 

Step 5 – Select those failure conditions that may lead to mid-air collision or harm to uninvolved people on the ground. (Identified Hazard)

 

Step 6 – Assurance

 

Step 7 – Describe the consequence of the failure condition.

 

Step 8 – Describe the failure modes. (Unmitigated Failures)

 

Step 9 – Identify the single points of failure.

 

Step 10 – Describe the risk mitigation means.

 

CAP722A Table 28


ANNEX - Manufacturer supplied data forDJI Agras T40

Aircraft Parameters

Total weight38 kg (without battery)
50 kg (with battery)
Max Takeoff Weight[1]Max takeoff weight for spraying: 90 kg (at sea level)
Maximum takeoff weight for spreading: 101 kg (at sea level)
Max Diagonal Wheelbase2184 mm
Dimensions2800 mm x 3150 mm x 780 mm (arms & propellers unfolded)
1590 mm x 1930 mm x 780 mm (arms unfolded, propellers folded)
1125 mm x 750 mm x 850 mm (arms folded)
Hovering Accuracy Range (with strong GNSS signal)RTK positioning enabled:
±10 cm horizontal, ±10 cm vertical
RTK positioning disabled:
±60 cm horizontal and ±30 cm vertical (radar enabled: ±10 cm)
RTK/GNSS Operating FrequencyRTK: GPS L1/L2, GLONASS F1/F2, BeiDou B1/B2, Galileo E1/E5
GNSS: GPS L1, GLONASS F1, Galileo E1, BeiDou B1
Hovering Time[2]Hovering without payload: 18 min (@30000 mAh & takeoff weight 50 kg)
Hovering and spraying with full payload: 7 min (@30000 mAh & takeoff weight 90 kg)
Hovering and speading with full payload: 6 min (@30000 mAh & takeoff weight 101 kg)
Max flight radius can be set2000 m
Max Wind Resistance6 m/s

Propulsion System - Motor

Stator Size100 x 33 mm
Motor KV Value48 RPM/V
Motor Power4000 W/rotor

Propulsion System - Propeller

Diameter54 inch
Rotor Quantity8

Dual Atomized Spraying System - Operation Box

Operation Box CapacityFull load 40 L
Operating PayloadFull load 40 kg[1]

Dual Atomized Spraying System - Sprinkler

Sprinkler ModelLX8060SZ
Sprinkler Quantity2
Droplet Size50-300 μm
Max Effective Spray Width[3]11 m (relative operating altitude 2.5 m, flight speed 7 m/s)

Dual Atomized Spraying System - Water Pump

Pump ModelMagnetic Drive Impeller Pump
Max Flow Rate6 L/min*2

T40 Spreading System

Applicable MaterialsSolid dry particles with a diameter of 0.5 to 5 mm
Spread Tank Volume70 L
Spread Tank Internal Load50 kg[1]
Spread Width of Spreading System[4]7 m
Recommended Operating Temperature0 Deg.C to 40 Deg.C (32 Deg.F to 104 Deg.F)

Active Phased Array Omnidirectional Radar

Model NumberRD2484R
Terrain FollowMax incline: 30 Deg.
Obstacle Avoidance[5]Sensible distance (horizontal): 1.5-50 m
FOV: 360 Deg. horizontal, ±45 Deg. vertical
Operating conditions: Flying higher than 1.5 m over the obstacle at a speed not exceeding 7 m/s
Safe distance: 2.5 m (distance between the propeller tip and obstacle when the aircraft is hovering after braking)
Sensing direction: horizontal omnidirectional avoidance;
Sensible distance (above): 1.5-30 m
FOV: 45 Deg.
Operating conditions: Available during takeoff, landing, and ascending when an obstacle is more than 1.5 m above the aircraft
Safe distance: 2.5 m (distance between the top of the aircraft and the obstacle when the aircraft is hovering after braking)
Sensing direction: Upward

Active Phased Array Backward and Downward Radar

Model NumberRD2484B
Altitude Detection[5]Within the altitude detection range: 1-45 m
Fixed altitude range: 1.5-30 m
Rear Obstacle Avoidance[5]Sensible distance (rear): 1.5-30 m
FOV: ±60 Deg. horizontal, ±25 Deg. vertical
Operating conditions: Available during takeoff, landing, and ascending when an obstacle is more than 1.5 m behind the aircraft and the flight speed does not exceed 7 m/s
Safe distance: 2.5 m (distance between the propeller tip and obstacle when the aircraft is hovering after braking)
Sensing direction: backward

Binocular Vision System

Measurable Range0.4-25 m
Effective Sensing Speed<=7 m/s
FOVHorizontal: 90; Vertical: 106 Deg.
Work Environment RequirementsNormal lighting with clearly textured surfaces

Intelligent Remote Controller

O3 Pro Operating Frequency[6]2.4000 to 2.4835 GHz
5.725 to 5.850 GHz
O3 Pro Signal Effective DistanceSRRC: 5 km
MIC/KCC/CE: 4 km
FCC: 7 km
(aircraft altitude at 2.5 m in an unobstructed environment with no interference)
Wi-Fi ProtocolWIFI 6
Wi-Fi Operating Frequency[6]2.4000 to 2.4835 GHz
5.150 to 5.250 GHz
5.725 to 5.850 GHz
Bluetooth ProtocolBluetooth 5.1
Bluetooth Operating Frequency2.4000-2.4835 GHz
LocationGPS + Galileo + BeiDou
Display Screens7.02-inch touch LCD with 1920*1200 resolution and 1200cd/m brightness2
Supported AircraftAGRAS T40, AGRAS T20P
Operating temperature-20 Deg.C to 50 Deg.C (-4 Deg.F to 122 Deg.F)
Storage Temperature Range-30 Deg.C to 45 Deg.C (within one month)
-30 Deg.C to 35 Deg.C (between one month and three months)
-30 Deg.C to 30 Deg.C (between three months and one year)
Charging Temperature5 Deg. to 40 Deg.C (41 Deg. to 104 Deg.F)
Internal Battery Life3.3 hours
External Battery Life2.7 hours
Charging TypeUse a USB-C charger with a maximum rated power and voltage of 65 W and 20 V. The DJI Portable Charger is recommended.
Charging TimeTwo hours for both internal and internal plus external batteries (to use the official charging method when the aircraft is off)

T40 Intelligent Flight Battery

ModelBAX601-30000mAh-52.22V
WeightApprox. 12 kg
Capacity30000 mAh
Voltage52.22 V

D12000iE Multifunctional Inverter Generator

Output Channel1. DC charging output 42-59.92V/9000W
2.Power supply for air-cooled heat sink 12 V/6 A
3.AC output 230V/1500W or 120V/750W [7].
Battery Charging TimeTo fully charge one battery (T40 battery) takes 9-12 mins
Fuel Tank Capacity30 L
Starting MethodStarting the Generator via the One-Button Start Switch
Max Power of Engine12000 W
Fuel TypeUnleaded gasoline with RON ≥91 (AKI ≥87) and alcohol content less than 10%
(*Brazil: unleaded gasoline with RON ≥ 91 and alcohol content of 27%)
Reference Fuel Consumption [8]500 ml/kWh
Engine Oil ModelSJ 10W-40

Definition

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Data source: https://www.dji.com/t40/specs

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Source data acquired 2023-01-23 19:03:44