UAS OSC Volume 2

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Operator ID:

 

UAS Operating Safety Case
Volume 2 - UAS Description:

 

Document reference number:

 

Document version and date:

 


Amendment record

Amendment Number

Date

Amended by

Details of changes

 

 

 

 

CAP722A Table 6


Aircraft and systems description

UAS Model

P40 Agricultural Drone

UAS design & manufaturing organisations

XAG

UAS physical characteristics

Empty Mass

Weight:
29.1 kg (Including battery and empty liquid container)

Maximum Take-Off Mass (MTOM)

Maximum Takeoff Weight:
49.1 kg

Rated Takeoff Weight:
49.1 kg (Spraying)

Dimensions for Rotorcraft / Multirotor

Length of aircraft body

Overall Dimensions:
1280 x 1280 x 550 mm (when the propellers are folded)

Width of aircraft body

Height of aircraft body

Propeller Configuration

Propeller Dimensions

Sound power level

Any other relevant information

Load Ratio:
0.4

CAP722A Table 7

UAS performance characteristics

Maximum airspeed

Maximum Operating Flight Speed:
10 m/s

Minimum airspeed to maintain safe flight

Normal/typical operating height

Maximum Flight Altitude:
4,000 m

Maximum operating height

Maximum flight time during normal operation

Maximum flight time on an ISA day at cruising speed at normal/typical operating height.

Maximum flight range on an ISA day (normal and emergency conditions)

Glide distances

Maximum radio range of the C2 Link

Max Signal Range (No Interference / Obstruction):
1km

CAP722A Table 8

UAS environmental limitations

Wind speed limits

Turbulence restrictions

Precipitation limits

OAT limits

Recommended Operating Temperature:
-10 Deg.C to 40 Deg.C

Optimum Operating Temperature:
10-40 Deg.C

In-flight icing condition limits

Any other relevant information

CAP722A Table 9

Construction

Type of material

Arm Material:
Aluminum alloy

Material characteristics or properties

Any other relevant information

CAP722A Table 10

Electrical power system

Batteries:

Battery type, model and manufacturer

Power Battery:
B13960S smart battery is applicable

Model:
B13960S

Type:
13S Lithium Polymer Battery

Rated Capacity:
20 Ah (962 Wh)

Quantity

Arrangement

Generator:

Generator type, model and manufacturer

Model:
GC4000+

Specification

Rated Charging Power:
3.4 KW

Total Displacement:
223CC

Electrical loads

Rated Output:
48.1 V/120 A/5500 W

Electrical load shedding functionality

Power supply redundancy

Procedures to charge and discharge batteries.

Safety provisions with regards to hazards inherent to high-voltage storage devices:

Procedures in place for safe handling by any person who may come into contact with high-voltage storage devices

Means of identifying high-voltage storage

Safety provisions for any person discovering the UA following an accident.

Procedures and safety provisions to mitigate the risk of battery thermal runaway.

Procedures for monitoring high-voltage storage devices.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

Fast Charge:
56.55 V/50 A/2800 W

Ambient Temperature for Charging:
10~45 Deg.C

CAP722A Table 11

Propulsion system

Propulsion type

Engines:

Type, model and manufacturer

Model:
A25

Dimension (Stator):
80 x 25 mm

Propeller type, model and manufacturer

Diameter x Screw Pitch:
40 x 12.8 inch

Model:
P40128

Quantity

Arrangement

Symmetrical Motor Wheelbase:
1560 mm

Power output

KV Value:
85 rpm/V

Rated Power (Single Motor):
1500 W

Propeller guards

In-flight restart functionality

Performance monitoring

Health monitoring

Safety features and redundancy in the system that allow maintaining flight after a failure or degradation has occurred in the propulsion system.

Fuel-powered propulsion system – Safety features to mitigate the risk of engine loss when the following hazards occur:

Fuel starvation

Fuel contamination

Failed signal input from the control station

Engine controller failure

Indication to the remote pilot

Electric-powered propulsion system:

Power source and supply management with regards to other systems in the UA

Redundant power sources

Maximum continuous power output of the motor

Maximum peak power output of the motor

Electrical distribution architecture

Electrical load shedding functionality

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

Model:
VC13180

Maximum Tension (Single Motor):
20 kg

CAP722A Table 12

Fuel system

Fuel type

Safety provisions with regards to hazardous substances within the fuel system:

List of hazardous substances and their characteristics.

Procedures in place for safe handling of the UA by any person who may come into contact with the hazardous substances.

Means of identifying the hazardous substances.

Safety provisions for any person discovering the UA following an accident.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

Fuel Consumption:
<=0.6L/KW.h(25 Deg.C,0 altitude,92# unleaded gasoline

CAP722A Table 13

Flight Controls system

Design and operation of flight control units, surfaces, actuators, control linkages, etc.

Flight controller:

Type, model and manufacturer

Model:
ACS2G

Functions

Flight modes available

Automatic functions:

Take-off and landing

Stabilisation

Autopilot

Return to home

If functions are provided by COTS equipment, provide type, model and manufacturer.

Safety features and redundancy in the system which allow maintaining flight after a failure or degradation of the flight control system, including indication to the remote pilot.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 14

Navigation

Sensors

Type, model and manufacturer

Continuous High Precision Navigation Time without Signal:
<= 600 s

Quantity

Telemetry links

Method to determine current position.

Method to navigate to intended destination.

Automatic/automated navigation functions

Geo-awareness functions

Containment functions

Safety features and redundancy in the system which allow maintaining flight after a failure or degradation has occurred in the navigation system:

Backup means of navigation

Detection of and response to loss of primary means and secondary means of navigation.

Indication to the remote pilot

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

Hovering Precision:
RTK Enabled: ±10 cm (horizontal), ±10 cm (vertical)

CAP722A Table 15

Detect and Avoid (DAA) systems

DAA system functions

Model:
RD2436

Sensing Mode:
Millimeter-wave Imaging, MIMO

Model:
TR24S100

Devices used

Technology used

Interface between the DAA system and the flight control computer

Operating Frequency:
24.05-24.25 GHz

Limitations of the DAA system

Distance of Safe Obstacle Avoidance:
2.5 m (Distance between the propeller tip and obstacle after the UAV brakes and hovers stably)

Field of View (FOV):
Horizontal ±40 Deg.; Vertical ±45 Deg.

Sensing Range:
1.5~40 m

Height Measurement Range:
0.5-100 m

Fixed Height Range:
1-30 m

Maximum Gradient:
45 Deg. (at flight speed of <= 2 m/s)

Evidence of equipment qualification and approval.

DAA event sequence:

Level of automation

Actions required by the remote pilot

Means to verify normal system operation.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

Power:
1.5 W

Sensing Mode:
Millimeter-wave

Operating Frequency:
24 GHz

CAP722A Table 16

Other avionics systems

 

Command Unit (CU)

Power sources, supply management and redundancy.

Power Consumption:
4 W (without RTK Module), 8-9 W (with RTK Module)

Radio signal:

Determination of the signal strength and health value.

Threshold values which represent a critically degraded signal.

Control handover between two CUs

Safety features to mitigate the risk of inadvertent command activation:

List of critical commands

Mitigation means

Safety features to mitigate the risk of display or HMI lock-up.

Safety features to maintain flight-critical processing when multiple programs are running concurrently.

HMI:

Information indicated to the remote pilot.

Radio signal strength and/or health indication to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

Relative Height of Safe Obstacle Avoidance:
≥ 1.5 m

Relative Speed of Safe Obstacle Avoidance:
<= 8 m/s

Sensing Parameters:
Obstacle's Position, Distance, Direction of Motion, Relative Velocity

CAP722A Table 17

Command an Control (C2) link

RLOS

BRLOS

Antennas:

Type, model and manufacturer

Locations on the UAS

Transceivers / Modems:

Power levels

Transmission schemes

Operating frequencies

Details of frequency spectrum approvals

Operating Frequerncy:
2.4 Ghz

Maximum power output/range

Type of signal processing

Datalink margin in terms of the overall link bandwidth at the maximum anticipated distance from the CU.

Operational C2 link management:

Frequency switchovers

Contingency situations

Third party link service provider

Radio signal:

Determination of the signal strength and health value

Threshold values which represent a critically degraded signal.

Minimum and average assured data rates

Minimum and average assured latencies

Design features and procedures to maintain availability, continuity, and integrity of the datalink:

RF or other interference

Flight beyond communications range

Antenna masking

Loss of CU functionality

Loss of UA functionality

Atmospheric attenuation

Safety features to mitigate the risk of loss of C2 link:

C2 links redundancy

Automatic triggering of an emergency recovery function

Automatic return to home

Safety features to mitigate the risk of harmful interference.

HMI:

Information indicated to the remote pilot.

Radio signal strength and/or health indication to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 18

Communications

Antennas:

Type, model and manufacturer

Locations on the UAS

Communication method:

VHF

GSM network

Satellite

Safety features to mitigate the loss of communication function:

Primary communication means

Secondary / back-up communication means

HMI:

Information indicated to the remote pilot.

Radio signal strength and/or health indication to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 19

Take-off and landing mechanisms

Wheels, skids, rails, launchers, etc.

If various mechanisms can be fitted:

Primary mechanism

Secondary mechanisms

Operational conditions/requirements for each mechanism.

Any other relevant information

CAP722A Table 20

Emergency recovery and safety systems

Mode of operation

Safety features which mitigate the risk of loss of control or situational awareness.

Means to verify normal system operation.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 21

External lighting

Type, model and manufacturer

Locations on the UA

Colour

Operation

Operating modes

Purpose

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

CAP722A Table 22

Payload

Types

Mass

Interfaces with the UA:

Mechanical interface

Electrical interface

Voltage:
50 V

Data interface

Release mechanism

Any other interface

Procedures to install the payload onto the UA.

Effects of the payload on the UA

Sensors

Image Sensor:
1/2.3inch 12M CMOS Sensor

Image Sensor:
1/2.95inch 2M CMOS Sensor

Weight:
5.5 kg

Sensor:
Liquid Level Sensor

Safety features to mitigate the risk of the payload affecting the flight of the UA:

Effects on aerodynamics

Effects of electro-magnetic interference.

Effects of electrical power and / or data connection failures on the UAS.

Effects of complete detachment of the payload from the UA (either caused by a failure or through intentional lowering / dropping of the payload).

Effects of partial detachment of the payload from the UA.

Distraction of the remote pilot generated by the payload during flight.

Procedures to verify the attachment points to the UA.

Procedures to verify the UA MTOM and CG location.

Procedures to detect and mitigate any failure of the payload in flight.

Safety provisions with regards to hazards inherent to the payload

Procedures in place for safe handling of the payload.

Means of identifying hazards.

HMI:

Information indicated to the remote pilot.

Alert messages indicated to the remote pilot.

Any other relevant information

Dimensions:
50 x 36.7 x 29 mm

Quantity:
2

Capacity:
25 L

Volume:
20 L

CAP722A Table 23

Ground support equipment

UAS launch and recovery systems

Power sources

Transportation equipment

Backup or emergency equipment

Procedures to transport UA, CU, battery/fuel, and other equipment between operation sites and from the loading/off-loading area to the take-off/landing area.

Storage of ground support equipment.

Suitability of the ground support equipment and transportation method with regards to the UAS components’ fragility, sensitivity or inherent hazards.

Ground support equipment standards

Ground support equipment manufacturer's recommendations.

Any other relevant information

CAP722A Table 24

Maintenance

Maintenance manual:

Structure

Maintenance procedures:

Inspections

Overhaul

Repairs

Assurance of repair procedures

Batteries maintenance during storage periods

Origin of each procedure

Maintenance schedules

Procedures to record maintenance that has been carried out.

Storage of maintenance records

Staff qualification and levels of approval.

Procedures to use the manual by the Maintenance staff

Configuration control

Any other relevant information

CAP722A Table 25

Spare parts procurement

Sources of procurement

Process to confirm the suitability of the part.

Any other relevant information

CAP722A Table 26

Change Management and modifications to the system

Hardware, software, and firmware version control

Modification standards

Modification records storage

Safety assessment associated with the modification

Any other relevant information

CAP722A Table 27


Safety features of the UAS

Step 1 – Identify the main functions of the UAS.

 

Step 2 – Identify the sub-functions.

 

Step 3 – Consider the ways each function may fail.

 

Step 4 – Identify the failure conditions.

 

Step 5 – Select those failure conditions that may lead to mid-air collision or harm to uninvolved people on the ground. (Identified Hazard)

 

Step 6 – Assurance

 

Step 7 – Describe the consequence of the failure condition.

 

Step 8 – Describe the failure modes. (Unmitigated Failures)

 

Step 9 – Identify the single points of failure.

 

Step 10 – Describe the risk mitigation means.

 

CAP722A Table 28


ANNEX - Manufacturer supplied data forXAG P40 Agricultural Drone

Aircraft

Overall Dimensions1280 x 1280 x 550 mm (when the propellers are folded)
Symmetrical Motor Wheelbase1560 mm
Arm MaterialAluminum alloy
Weight29.1 kg (Including battery and empty liquid container)
Maximum Takeoff Weight49.1 kg
Maximum Thrust-Weight Ratio1.6
Hovering PrecisionRTK Enabled: ±10 cm (horizontal), ±10 cm (vertical)
Power BatteryB13960S smart battery is applicable
Maximum Operating Flight Speed10 m/s
Hovering Duration15 min (with no-load @20,000 mAh & takeoff weight: 29.1 kg)
Rated Takeoff Weight49.1 kg (Spraying)
Load Ratio0.4
Continuous High Precision Navigation Time without Signal<= 600 s
Recommended Operating Temperature-10 Deg.C to 40 Deg.C
Maximum Flight Altitude4,000 m

RevoSpray™ Spraying System

Volume20 L
SensorLiquid Level Sensor
Number of Nozzles2
Spray Width5~10 m (The spray swath value is a tested value for various operation height and windspeed, only for reference)
Rotating Speed of Spray Tray1000~16000 rpm/min
Atomizing Size60~400 μm (Depending on the actual operating environment, spray flow, and other factors)

Peristaltic Pump

Quantity2
Maximum System Flow Rate10 L/min
Voltage50 V
Maximum Flow Rate (Single Pump)5 L/min

RevoCast™ Spreading System

Capacity25 L
Weight5.5 kg
Waterproof GradeIP65
Applicable Granule Size1-10 mm (Dry and solid granule)
Operating Temperature0~40 Deg.C
Storage Temperature0~40 Deg.C
Spread Width4-10 m (Subject to operating altitude, seed types, dosage and rotational speed of spreading discs)

XAG RealTerra™

Image Sensor1/2.3inch 12M CMOS Sensor
LensFOV 112 Deg. 2.7mm/16.8mm (35mm Equivalent)
Mechanical Shutter1/200-1/2000 s
Image FormatJPG
Power10 W
Optimum Operating Temperature10-40 Deg.C

PSL Camera

Dimensions50 x 36.7 x 29 mm
Video Resolution720P/1080P
Frame Rate30 fps
Image Sensor1/2.95inch 2M CMOS Sensor
Video Coding FormatH.264
Focal Length2.75 mm

Obstacle Sensing & Avoidance System

ModelRD2436
Power6 W
Sensing ModeMillimeter-wave Imaging, MIMO
Sensing ParametersObstacle's Position, Distance, Direction of Motion, Relative Velocity
Sensing Range1.5~40 m
Field of View (FOV)Horizontal ±40 Deg.; Vertical ±45 Deg.
Voltage24~60 V
Operating Frequency24.05-24.25 GHz
Relative Height of Safe Obstacle Avoidance≥ 1.5 m
Distance of Safe Obstacle Avoidance2.5 m (Distance between the propeller tip and obstacle after the UAV brakes and hovers stably)
Relative Speed of Safe Obstacle Avoidance<= 8 m/s

Terrain Radar

ModelTR24S100
Power1.5 W
Sensing ModeMillimeter-wave
Height Measurement Range0.5-100 m
Voltage5.8 V
Operating Frequency24 GHz
Fixed Height Range1-30 m
Maximum Gradient45 Deg. (at flight speed of <= 2 m/s)

Propulsion System Motor

ModelA25
KV Value85 rpm/V
Rated Power (Single Motor)1500 W
Dimension (Stator)80 x 25 mm
Maximum Tension (Single Motor)20 kg

Electronic Speed Controller

ModelVC13180
Maximum Continuous Operating Current180 A
Maximum Operating Voltage56.6 V (13S Lipo)

Foldable Propeller (1552/1552R)

ModelP40128
Single Blade Weight162 g
Diameter x Screw Pitch40 x 12.8 inch
Gross Weight440 g

Control System

ModelACS2G
Operating Frequerncy2.4 Ghz
Max Signal Range (No Interference / Obstruction)1km
Ambient Operating Temperature-20~60 Deg.C
Compatible DeviceXAG V40 Agricultural UAV
Power Consumption4 W (without RTK Module), 8-9 W (with RTK Module)
Ambient Temperature for Charging5~45C

Smart SuperCharge Battery

ModelB13960S
Rated Capacity20 Ah (962 Wh)
Fast Charge56.55 V/50 A/2800 W
Ambient Temperature for Charging10~45 Deg.C
Type13S Lithium Polymer Battery
Rated Output48.1 V/120 A/5500 W
SuperCharge56.55 V/80 A/4500 W

Super Charger

ModelCM12500P
Charge InputAC 90-165V~50/60Hz 23A (Max)
Operating Temperature-10~45 Deg.C
Nominal Power2500 W
Charge OutputDC 50-60V/25A(Max)/1250W (AC 90-165V~50/60Hz)

Auto Super Charge Station

ModelGC4000+
Number Of CylindersOne
StartupElectrical starting
Tank Capacity15 L
IgnitionSpark Ignition
No-load Speed2600 rpm
Rated Charging Power3.4 KW
Service Life>1000 hours
Pollutant EmissionGB Stage II
Dimensions482 x 417 x 475 mm
Net Weight31.5 kg
Compression Ratio8.5:1
Air IntakeNatural Respiration
Fuel Consumption<=0.6L/KW.h(25 Deg.C,0 altitude,92# unleaded gasoline
Noise<=88db(A)@1M
Max Output5.1 KW
Total Displacement223CC

Data source: https://xa.com/en/p40/p40specs

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Source data acquired 2023-01-30 09:37:05